Long Tool Life and Greater Flexibility for the 64T Grooving System

 

Horn has developed the new IG35 coating for economical machining of Stainless Steels. Based on the latest technology, this new coating offers high hardness and a low coefficient of friction. Due to the thicker coating required when machining stainless steels, standard types based on aluminium titanium nitride (AlTiN) are not always the most economical solution. Use of state-of-the-art coating technologies increases the hardness and lowers the friction.

As a result, IG35 demonstrates significant advantages when machining stainless steels, reducing the risk of built-up edges and offering longer tool life. Compared with existing coatings, IG35 came out on top in wide-ranging tests, with tool life doubled or even tripled in some cases. A copper-coloured top layer helps to improve wear detection.

Horn is also expanding its existing tooling systems and is now offering new solutions for its S64T grooving system tool holders. In addition to square shanks in various designs, users can now also clamp the six-edged indexable insert in cartridges.

These are available from stock in a variety of cutting widths for the insert seat. The clamping cartridges are used in particular with HSK holders and the 960 modular system offered by Horn. The tried-and-tested S64T grooving system is available in a variety of cutting widths. The system can easily be adapted to different machining tasks using various standard chip breaker geometries. The insert is available with a variety of coatings including the new IG35 variety.

Please contact us for more information on the new IG35 Coating and S64T Cartridge System.

 

 

Horn + W&F Solutions

Horn and W&F Werkzeugtechnik have come together to offer customers a complete solution covering everything from the spindle to the tool cutting edge. The focus is on equipping Swiss-type lathes with a quick-change system. “By entering into this cooperation, we are filling the gap that exists in our offering between the cutting edge and the machine. It will allow us to respond rapidly to customer enquiries and optimise their machining processes”, says Managing Director Lothar Horn, Paul Horn GmbH. Under the deal, HORN will be responsible for selling W&F tool solutions from Großbettlingen all across the world via its subsidiaries and sales partners in more than 70 countries.

The cooperation also brings many advantages in the OEM area by making it possible to offer customers “everything from a single source”. Thanks to the experience of both partners, new solutions and optimisation approaches can be developed in next to no time. To begin with, the cooperation will focus on quick tool change systems for Swiss-type lathes and internally cooled whirling units. A special Horn catalogue for Swiss-type turning is due to be launched in the autumn of 2018.

The first jointly developed technology to have come out of the cooperation is JET-Whirling. The internally cooled whirling tool is a real USP of the whirling method. Having the coolant supplied directly to the cutting edge during whirling results in higher surface quality, improves the flushing action for removing chips and extends the life of the tool inserts. The tool system – comprising the W&F whirling unit and Horn whirling head – was officially unveiled at AMB 2018 in Stuttgart.

Please contact us for more information on solutions from Horn + W&F!

 

 

HORN High Speed Whirling

 

HIGH-SPEED-WHIRLING
New technology for shorter machining times

High productivity through turning and whirling operations performed simultaneously

• Long tool life and excellent surface quality as a result of pre-turning the thread diameter
• Machine and Process Technology partners Index / Traub

Please contact us for more information on this new product.

 

 

 

HORN System 64T

New from AMB is the Horn System 64T available for Threading (Full Profile) as well as Grooving & Parting

Feature Benefits:

  • 6 Cutting Edges offer greater cost savings
  • New Cartridge Holders
  • New Coatings

 

 

Please contact us for more information on this product line.