Category: Machining Concepts

OMG: TSI-TSX Series Adjustable Twin MultiSpindle Heads

 

 

 

 

 

 

The OMG adjustable Multi Spindle Heads TSI and TSX Series come with two parallel or convergent spindles that are especially suitable to mill and to chamfer gear teeth. Special care has been taken with the spindles bearing layout to withstand difficult machining conditions. The result is a solid, compact and reliable unit.

The adjustable multispindle heads TSI and TSX series have many different features: Aluminium body, Cast Iron spindle support, simple and easy to adjust by the operator.

The spindles may turn in the same direction or in apposite direction and the adjustment of both spindles is achieved thanks to a single act. The tool connection may be cylindrical shank or with spring collets. The lubrication is by long life grease. The production of the twin adjustable multispindle head is made possible by the experience acquired in the construction of multispindle heads, production process knowledge and know how to cater for individual requirements with qualified products.

Please contact us for any further information on OMG Multispindle Heads.

 

HORN: New Supermini HP Geometry + Holder Systems

New Supermini HP and Holder Systems

The new HP geometry for SuperMini is suitable for drilling, boring, face turning and skimming. The new cutting geometry enables shorter machining times due to higher cutting depths. As well as the new geometries, Horn has developed a new holder system for the Supermini type 105. In addition to high repeatability when changing inserts, this results in a higher holding force of the insert and therefore a high rigidity of the overall system.

 

 

Please contact us for more information on the new Supermini HP geometry and the new Supermini holding systems.

 

Gear Machining Solutions with Horn Tools

Complete machining of a Cyclo-Palloid Gear with HORN Tooling:

Horn has developed highly efficient gear machining processes for the Gear Industry.  We showcase here an example of machining a Cyclo-Palloid Gear with a HORN tooling solution.  The wide profile is opened with a custom multi-row M279 milling cutter, then the flanks are alternately roughed. The root diameter is machined with a DS cutter, the flanks are finished with a DGVZ tool and the sharp edges are chamfered with a DS cutter.

 

 

We showcase below another example of Gear Cutting with Horn Tools, from the machining of the Cyclo-Palloid Gear Teeth to the machining of External and Internal Splines by Broaching and Power Skiving.

 

 

Click here for the full range of Horn Milling Solutions.

Please contact us for any information you would like to have on any of the products showcased in this video.

 

 

Horn Mini 108: Targeted Chip Breaking

We are pleased to showcase the HORN Mini system 108 with threading geometry suitable for turning ISO metric internal threads in partial and full profile. The chip breaker geometry enables the production of short chips, even with hard-to-cut and long-chipping materials. This reduces the risk of chip build-up and prevents swarf from becoming entangled around the tool holder, increasing process reliability. Targeted chip breaking also makes it easier to handle chips.

 

Click here for the full range of Horn Grooving Solutions.

Please contact us for any information you would like to have on any of the products showcased in this video.  Depending on your location, we have the possibility to offer a demo of Horn Tooling solutions.

 

Horn Circular Interpolation

In this showcase we show the Internal and External machining of components using Horn milling inserts by Circular Interpolation. In this example, we show the concepts using the Horn 328, 628, 313, 328, 632 and 932 Milling systems.

 

Click here for the full range of Horn Milling Solutions.

Please contact us for any information you would like to have on any of the products showcased in this video.  Depending on your location, we have the possibility to offer a demo of Horn Tooling solutions.